🔵 Radius Corner Calculator (Fillet)

Calculate fillet (rounded corner) geometry from radius, chord, arc length, sagitta or angle. Visualize the arc, get sector/segment area, and export SVG. Units: mm/cm/in/px.

Select Input Mode

Select Input Mode

Input Values

Select Unit

Visualization

Enter values to see visualization
Arc
Chord
Sagitta
Radius

Use Cases

  • CAD Design
  • Mechanical Engineering
  • Woodworking
  • Laser Cutting
  • 3D Printing
  • UI/UX Design

Frequently Asked Questions

Common questions about radius corner calculations and our calculator.

How do I calculate corner radius from chord length?

Use the formula: r = c / (2 × sin(θ/2)), where c is the chord length and θ is the angle in radians. For 90° corners, this simplifies to r = c / √2.

What is sagitta and how is it calculated?

Sagitta is the maximum distance from the chord to the arc. It's calculated as s = r × (1 - cos(θ/2)), where r is the radius and θ is the angle.

How to get arc length from radius and angle?

Arc length is calculated as L = r × θ, where r is the radius and θ is the angle in radians. To convert degrees to radians, multiply by π/180.

Key Formulas

L = r × θ
Arc length from radius and angle
c = 2r × sin(θ/2)
Chord length from radius and angle
s = r × (1 - cos(θ/2))
Sagitta (arc height) from radius and angle

Complete Guide to Radius Corner Calculations

Learn everything about radius corners, fillets, and geometric calculations with detailed explanations and real-world examples.

Read Complete Guide

A radius corner calculator (also known as fillet calculator) is an essential tool for CAD designers, mechanical engineers, woodworkers, laser cutting professionals, 3D printing enthusiasts, and UI/UX designers. This comprehensive calculator supports multiple input modes to calculate fillet geometry parameters from radius, chord length, arc length, sagitta, or diagonal cut measurements.

Key Features

Our radius corner calculator offers comprehensive functionality for all your fillet calculation needs.

Multiple input modes (5 different calculation methods)
Support for various units (mm, cm, in, px)
Real-time SVG visualization with annotations
Export functionality for SVG files
Comprehensive geometric calculations
Error handling for invalid inputs
Mobile-friendly responsive design
Privacy-focused with no data collection

Calculation Methods

Explore all five different methods to calculate radius corner geometry. Each method is suitable for different scenarios based on the information you have.

Calculate all geometric parameters when you know the radius and angle. This is the most direct method and serves as the foundation for other calculations.

L = r × θ, c = 2r × sin(θ/2), s = r × (1 - cos(θ/2))

Variables:

rRadius of the fillet
θAngle of the corner (in degrees)

Use Case:

When you have the radius and angle measurements

Graphic Description:

Corner showing radius r and angle θ

Known Chord Length

Math Open Reference - Chord

Calculate from chord length (straight-line distance between endpoints) and angle. Useful when you can measure the straight distance but not the radius directly.

r = c / (2 × sin(θ/2))

Variables:

cChord length (straight distance between arc endpoints)
θAngle of the corner (in degrees)

Use Case:

When you have chord length and angle

Graphic Description:

Corner showing chord c and angle θ

Calculate from arc length (circumference of the arc) and angle. Perfect when you can measure the curved distance along the arc.

r = L / θ (where θ is in radians)

Variables:

LArc length (curved distance along the arc)
θAngle of the corner (in degrees)

Use Case:

When you have arc length and angle

Graphic Description:

Corner showing arc length L and angle θ

Known Sagitta (Arc Height)

Wikipedia - Sagitta

Calculate from sagitta (maximum distance from chord to arc) and angle. Useful when you can measure the "bulge" height of the arc.

r = s / (1 - cos(θ/2))

Variables:

sSagitta (maximum distance from chord to arc)
θAngle of the corner (in degrees)

Use Case:

When you have sagitta and angle

Graphic Description:

Corner showing sagitta s and angle θ

Diagonal Cut (90° Only)

Engineering Toolbox - Fillet Welding

Calculate from diagonal cut length for 90-degree corners. This method is specific to right-angle fillets and uses the 45-degree diagonal measurement.

r = d / (1 + √2/2)

Variables:

dDiagonal cut length (along 45° direction)

Use Case:

For 90-degree corners with diagonal cut measurement

Graphic Description:

Right-angle corner showing diagonal cut d

How to Use the Radius Corner Calculator

Follow these simple steps to calculate radius corner geometry using our comprehensive calculator.

1. Select Input Mode

Choose the calculation method that matches the information you have about your corner. Options include known radius, chord length, arc length, sagitta, or diagonal cut.

2. Choose Units

Select your preferred unit of measurement from millimeters, centimeters, inches, or pixels.

3. Enter Values

Input the known values for your corner. The required fields will change based on your selected calculation method.

4. View Results

The calculator will automatically compute all geometric parameters and display the results with comprehensive measurements.

5. Visualize Geometry

View the SVG visualization showing your corner with all key dimensions annotated for better understanding.

6. Export SVG

Download the SVG visualization for use in your design software or documentation.

Tips for Accurate Calculations

Follow these tips to ensure accurate radius corner calculations.

1.Always double-check your input values for accuracy
2.Ensure angles are between 0° and 180° (exclusive)
3.For diagonal cut method, ensure the corner is exactly 90°
4.Use appropriate precision for your measurements
5.Verify the geometric relationship between your measurements
6.Consider using the most appropriate method for your specific situation
7.Check that your corner angle is physically achievable
8.For manufacturing, consider tolerances in your calculations

Frequently Asked Questions

Common questions about radius corner calculations and our calculator.